RS Vacuum Emulsifying Mixer


RS Series
Vacuum Emulsifying Mixer



RS vacuum emulsifying mixer is the most popular vacuum emulsifier homogenizer design in Asia and US and is suitable for making small to medium batches of cream and emulsions.
Feature:
  • Working capacity from 50L to 2000L;
  • Suitable for cream and emulsions of 10,000~50,000cps viscosity;
  • Internal emulsifying and homogenizing by top mounted batch homogenizer;

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Key features

  • Working capacity from 50L to 2000L;
  • Suitable for cream and emulsions of 10,000~50,000cps viscosity;
  • Internal emulsifying and homogenizing by top mounted batch homogenizer;
  • Contra mixing system of center agitator and wall scraper;
  • Outer frame agitator has triangle design for enhanced mixing;
  • Variable speed for homogenizer and agitators;
  • Oil hydraulic lifting system for easy cleaning and maintenance;
  • Double jackets for heating and cooling;
  • Different jacket designs available for steam and electric heating;
  • Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit;
  • Double temperature probes and controllers for electrical heating in main emulsification machine;
  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients;
  • Compressed air to discharge the finished cream;
  • Tilting system for discharging finished product and easy cleaning;
  • Multiple safety protection devices for vacuum, hydraulic pump and workers;
  • All contact parts are made of SS316L and mirror polished;
  • Spray ball is equipped to connect customer’s CIP;
  • The specifications of the vacuum emulsification equipment comply with cGMP regulations;
  • Push buttons control panel for easy operation;
  • Power supply of 380V, 50Hz, 3 Phase;

Device Characteristic


Working capacity (L) Agitator power (kw) Speed (rpm) Homogenizer power (kw) Speed (rpm) Oil/Water tank (L) Agitator power (kw) Speed (rpm)
50 1.5 0~50 4 0~3600 30/30 0.25/0.25 960
100 1.5 0~50 4 0~3600 50/70 0.37/0.37 960
150 1.5 0~50 4 0~3600 80/100 0.55/0.55 960
200 1.5 0~50 4 0~3600 100/130 0.75/0.75 960
250 2.2 0~50 5.5 0~3600 120/160 0.75/0.75 960
300 2.2 0~50 5.5 0~3600 150/200 0.75/0.75 960
350 2.2 0~50 5.5 0~3600 170/220 1.1/1.1 960
400 3.7 0~50 7.5 0~3600 190/250 1.1/1.1 960
500 3.7 0~50 7.5 0~3600 250/300 1.1/1.1 960
600 3.7 0~50 7.5 0~3600 280/350 1.5/1.5 960
750 5.5 0~50 11 0~3600 350/450 1.5/1.5 960
1000 5.5 0~50 15 0~3600 450/650 2.2/2.2 960
1500 7.5 0~50 18.5 0~3600 650/1000 2.2/2.2 960
2000 7.5 0~50 18.5 0~3600 800/1400 2.2/3 960

Application


  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste;
  • Pharmaceuticals: ointment, dental composite, syrup, injection;
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi;
  • Chemicals: polyester, synthetic fiber, shoe cream;

Options

  • Fixed cover with bolts or welding to save budget;
  • Frame type slow agitator for oil pre-mixer;
  • Mettler-Toledo load cells;
  • Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling etc;
  • Flow meter automation for feeding liquid oil and water;
  • Pressure vessel design for different steam pressure;
  • SIP is available upon request;
  • Different power supply acceptable;

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