RB Vacuum Emulsifier Mixer Without Hydraulics


RB Vacuum Emulsifier
Mixer Without Hydraulics



RB vacuum emulsification mixer without hydraulics is especially suitable for making big and continuous batches of emulsions.
Feature:
  • Working capacity from 50L to 10000L;
  • Suitable for cream and emulsions of 30,000~100,000cps viscosity;
  • External emulsifying and homogenizing by horizontal high shear inline mixer with pipes;

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Key features

  • Working capacity from 50L to 10000L;
  • Suitable for cream and emulsions of 30,000~100,000cps viscosity;
  • External emulsifying and homogenizing by horizontal high shear inline mixer with pipes;
  • Shorter batch time compared with RS vacuum emulsifying mixer;
  • Cooling system for mechanic seal inside the homogenizer for longer homogenizing time;
  • The inline homogenizer also works as a transfer pump for discharging finished product;
  • Variable speed for homogenizer and agitator;
  • Double jackets for heating and cooling;
  • Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit;
  • Different jacket designs available for steam and electric heating;
  • Double temperature probes and controllers for electrical heating in main vacuum emulsifier vessel;
  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients from oil and water tanks to main emulsifier blender;
  • Compressed air to help discharge the finished cream;
  • All contact parts are made of SS316L and mirror polished;
  • Spray ball is equipped to connect to customer’s CIP system;
  • The specifications of the vacuum emulsifier kettle comply with cGMP regulations;
  • Push buttons control panel for easy operation;
  • Power supply of 380V, 50Hz, 3 Phase;

Device Characteristic


Working capacity (L)Agitator power (kw)Speed (rpm)Homogenizer power (kw)Speed (rpm)Oil/Water tank (L)Agitator power (kw)Speed (rpm)
501.10~602.20~360030/300.37/0.37960
1001.50~6040~360060/700.55/0.55960
1501.50~6040~360080/1000.55/0.55960
2001.50~6040~3600100/1300.75/0.75960
2501.50~607.50~3600120/1600.75/0.75960
3002.20~607.50~3600150/2000.75/0.75960
3502.20~607.50~3600170/2201.1/1.1960
4002.20~607.50~3600190/2501.1/1.1960
50040~607.50~3600250/3001.1/1.1960
60040~60110~3600280/3501.5/1.5960
7505.50~60110~3600350/4501.5/1.5960
10005.50~60150~3600450/6502.2/2.2960
15007.50~60150~3600650/10002.2/2.2960
20007.50~60220~3600800/14002.2/3960
3000110~60220~36001300/20003/4960
4000150~60300~36001900/25004/4960
5000150~60370~36002500/30004/4960

Application


  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste;
  • Pharmaceuticals: ointment, dental composite, syrup, injection;
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi;
  • Chemicals: polyester, synthetic fiber, shoe cream;

Options

  • Oil hydraulic lifting system available for easy cleaning and maintenance;
  • Contra mixing part or other slow agitator designs available;
  • Mettler-Toledo load cells;
  • Delta, Schneider or Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling etc;
  • Flow meter automation for feeding liquid oil and water;
  • Pressure vessel design for different steam pressure;
  • SIP is available upon request;
  • Different power supply acceptable;

Videos


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