RB Vacuum Emulsifier
Mixer Without Hydraulics
RB vacuum emulsification mixer without hydraulics is especially suitable for making big and continuous batches of emulsions.
Feature:
- Working capacity from 50L to 10000L;
- Suitable for cream and emulsions of 30,000~100,000cps viscosity;
- External emulsifying and homogenizing by horizontal high shear inline mixer with pipes;
Key features
- Working capacity from 50L to 10000L;
- Suitable for cream and emulsions of 30,000~100,000cps viscosity;
- External emulsifying and homogenizing by horizontal high shear inline mixer with pipes;
- Shorter batch time compared with RS vacuum emulsifying mixer;
- Cooling system for mechanic seal inside the homogenizer for longer homogenizing time;
- The inline homogenizer also works as a transfer pump for discharging finished product;
- Variable speed for homogenizer and agitator;
- Double jackets for heating and cooling;
- Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit;
- Different jacket designs available for steam and electric heating;
- Double temperature probes and controllers for electrical heating in main vacuum emulsifier vessel;
- Vacuum system to take out the air bubbles during mixing and to transfer the ingredients from oil and water tanks to main emulsifier blender;
- Compressed air to help discharge the finished cream;
- All contact parts are made of SS316L and mirror polished;
- Spray ball is equipped to connect to customer’s CIP system;
- The specifications of the vacuum emulsifier kettle comply with cGMP regulations;
- Push buttons control panel for easy operation;
- Power supply of 380V, 50Hz, 3 Phase;
Device Characteristic
| Working capacity (L) | Agitator power (kw) | Speed (rpm) | Homogenizer power (kw) | Speed (rpm) | Oil/Water tank (L) | Agitator power (kw) | Speed (rpm) |
|---|---|---|---|---|---|---|---|
| 50 | 1.1 | 0~60 | 2.2 | 0~3600 | 30/30 | 0.37/0.37 | 960 |
| 100 | 1.5 | 0~60 | 4 | 0~3600 | 60/70 | 0.55/0.55 | 960 |
| 150 | 1.5 | 0~60 | 4 | 0~3600 | 80/100 | 0.55/0.55 | 960 |
| 200 | 1.5 | 0~60 | 4 | 0~3600 | 100/130 | 0.75/0.75 | 960 |
| 250 | 1.5 | 0~60 | 7.5 | 0~3600 | 120/160 | 0.75/0.75 | 960 |
| 300 | 2.2 | 0~60 | 7.5 | 0~3600 | 150/200 | 0.75/0.75 | 960 |
| 350 | 2.2 | 0~60 | 7.5 | 0~3600 | 170/220 | 1.1/1.1 | 960 |
| 400 | 2.2 | 0~60 | 7.5 | 0~3600 | 190/250 | 1.1/1.1 | 960 |
| 500 | 4 | 0~60 | 7.5 | 0~3600 | 250/300 | 1.1/1.1 | 960 |
| 600 | 4 | 0~60 | 11 | 0~3600 | 280/350 | 1.5/1.5 | 960 |
| 750 | 5.5 | 0~60 | 11 | 0~3600 | 350/450 | 1.5/1.5 | 960 |
| 1000 | 5.5 | 0~60 | 15 | 0~3600 | 450/650 | 2.2/2.2 | 960 |
| 1500 | 7.5 | 0~60 | 15 | 0~3600 | 650/1000 | 2.2/2.2 | 960 |
| 2000 | 7.5 | 0~60 | 22 | 0~3600 | 800/1400 | 2.2/3 | 960 |
| 3000 | 11 | 0~60 | 22 | 0~3600 | 1300/2000 | 3/4 | 960 |
| 4000 | 15 | 0~60 | 30 | 0~3600 | 1900/2500 | 4/4 | 960 |
| 5000 | 15 | 0~60 | 37 | 0~3600 | 2500/3000 | 4/4 | 960 |
Application
- Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste;
- Pharmaceuticals: ointment, dental composite, syrup, injection;
- Food: mayonnaise, dressing, jam, butter, margarine, wasabi;
- Chemicals: polyester, synthetic fiber, shoe cream;
Options
- Oil hydraulic lifting system available for easy cleaning and maintenance;
- Contra mixing part or other slow agitator designs available;
- Mettler-Toledo load cells;
- Delta, Schneider or Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling etc;
- Flow meter automation for feeding liquid oil and water;
- Pressure vessel design for different steam pressure;
- SIP is available upon request;
- Different power supply acceptable;