RB Vacuum Emulsifier Mixer


RB Series
Vacuum Emulsifier Mixer



RB vacuum emulsifier mixer also called vacuum mixer system, is a complete vacuum emulsifier homogenizer for the manufacture of viscous emulsions. It’s especially suitable for making big and continuous batches of cream and emulsions.
Feature:
  • Working capacity from 50L to 10000L;
  • Suitable for cream and emulsions of 10,000~100,000cps viscosity;
  • External emulsifying and homogenizing by horizontal inline homogenizer with pipes;

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Key features

  • Working capacity from 50L to 10000L;
  • Suitable for cream and emulsions of 10,000~100,000cps viscosity;
  • External emulsifying and homogenizing by horizontal inline homogenizer with pipes;
  • Shorter batch time compared with RS production vacuum emulsification mixer;
  • Cooling system for mechanic seal inside the homogenizer for longer homogenizing time;
  • The inline homogenizer also works as a transfer pump for discharging finished product;
  • Variable speed for homogenizer and agitator;
  • Double jackets for heating and cooling;
  • Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit;
  • Different jacket designs available for steam, hot water and electric heating;
  • Compressed air to help discharge the finished cream;
  • All contact parts are made of SS316L and mirror polished;
  • Spray ball is equipped to connect to customer’s CIP system;
  • The specifications of the vacuum emulsion mixer comply with cGMP regulations;
  • Push buttons control panel for easy operation;
  • Power supply of 380V, 50Hz, 3 Phase;
  • Double temperature probes and controllers for electrical heating in main vacuum emulsion machine;
  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients from oil and water tanks to main emulsion blender;

Device Characteristic


Working capacity (L) Agitator power (kw) Speed (rpm) Homogenizer power (kw) Speed (rpm) Oil/Water tank (L) Agitator power (kw) Speed (rpm)
50 0.75 0~50 4 0~3600 30/30 0.37/0.37 960
100 1.5 0~50 4 0~3600 60/60 0.37/0.37 960
150 1.5 0~50 5.5 0~3600 80/100 0.55/0.55 960
200 2.2 0~50 5.5 0~3600 100/130 0.75/0.75 960
250 2.2 0~50 5.5 0~3600 120/160 0.75/0.75 960
300 2.2 0~50 7.5 0~3600 150/200 0.75/0.75 960
350 3 0~50 7.5 0~3600 170/220 1.1/1.1 960
400 3 0~50 7.5 0~3600 190/250 1.1/1.1 960
500 4 0~50 7.5 0~3600 250/300 1.1/1.1 960
600 4 0~50 11 0~3600 280/350 1.5/1.5 960
750 5.5 0~50 11 0~3600 350/450 1.5/1.5 960
1000 5.5 0~50 15 0~3600 450/650 2.2/2.2 960
1500 7.5 0~50 18.5 0~3600 650/1000 2.2/2.2 960
2000 7.5 0~50 18.5 0~3600 800/1400 2.2/3 960

Application


  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste;
  • Pharmaceuticals: ointment, dental composite, syrup, injection;
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi;
  • Chemicals: polyester, synthetic fiber, shoe cream;

Options

  • Fixed cover by flanges design for tight budget customers;
  • Contra mixing part or other slow agitator designs available;
  • Frame type slow agitator for oil pre-mixer;
  • Mettler-Toledo load cells;
  • Flow meter automation for feeding liquid oil and water;
  • Pressure vessel design for different steam pressure;
  • SIP is available upon request;
  • Different power supply acceptable;
  • Delta, Schneider or Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling etc;

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