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PX Planetary Disperser Mixer

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Planetary Mixer

PX planetary disperser mixer, also called planetary power mixer, is a planetary mixer for the manufacturing of viscous emulsion, dispersion and suspension in the chemical, cosmetic, pharmaceutical and food industries. It’s the most advanced planetary mixer design and is especially suitable for making big batches of adhesives, lithium battery and sealants etc.

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  • General Details
  • Features & Specifications
  • Applications & Options
  • Videos

What is planetary disperser mixer?

PX planetary disperser mixer, also called planetary power mixer, is a planetary mixer for the manufacturing of viscous emulsion, dispersion and suspension in the chemical, cosmetic, pharmaceutical and food industries. It’s the most advanced planetary mixer design and is especially suitable for making big batches of adhesives, lithium battery and sealants etc.

What is planetary disperser mixer made of?

PX production planetary mixer is generally made of planetary mixer, portable mix tank, vacuum system, lifting system, discharging system, heating and cooling system, temperature control system, electrical control panel etc.

The main planetary mixer consists of double planetary agitators, two high speed dispersers and a wall scraper. The planetary agitators, dispersers and wall scraper are all mounted on the planet box from the top of the cover.

The hydraulic system not only provides lifting ability to the planetary mixer but also provides compressing power to discharge the finished product from the portable mix tank.

How does planetary power mixer machine work?

During the mixing operation, two planetary blades rotate on their own axes while they orbit the mix tank on a common axis. The blades continuously advance along the periphery of the vessel, removing material from the vessel wall and transporting it to the interior. After one revolution the blades have passed through the entire vessel, after three revolutions most materials have been mixed and after only 36 revolutions, the blades have contacted virtually the entire batch.

The wall scraper rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the vessel wall and move to the mixing zone so they won’t always stick to the wall and burn. At the same time the disperser rotates at high speed and disperses the product inside the mix tank. Both the scraper and disperser rotate on the same axis of planetary agitators.

Because of the three different forces by planetary agitator, wall scraper and disperser, the paste rolls over the vessel from top to bottom and back to top repeatedly. When the paste is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

The above three types of slow and high forces repeat and repeat. And the paste is circulated inside the vessel and mixed, dispersed, kneaded and homogenized evenly.

Rotary impeller type vacuum pump (–0.09Mpa) is used to pull out the bubbles generated during mixing, dispersing and homogenizing. The small quantity powders are also sucked by vacuum to avoid dust.

Key features of planetary disperser mixer

  • Complete process of mixing, dispersing, kneading, homogenizing, vacuum, heating and cooling in one unit
  • Working capacity of 15L and 1500L
  • Suitable for adhesive, sealant and lithium battery up to 1,000,000cps viscosity
  • Planetary mixing system of planetary agitator, wall scraper and disperser
  • Rotation and revolution for complete mixing
  • Variable speed for agitators, scraper and dispersers in the mixer
  • Lifting system for easy cleaning and maintenance
  • Double jackets for heating and cooling
  • Different jacket designs available for steam, hot water and electric heating
  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients
  • Compressed air to discharge the finished paste
  • Portable mix tank for making continual batches and easy cleaning
  • All contact parts are made of SS304 and polished
  • Push buttons control panel for easy operation
  • Power supply of 380V, 50Hz, 3 Phase

Technical specifications of planetary power mixer

Working capacity (L) Planetary Agitator power (kw) Rotation speed (rpm) Revolution speed (rpm) Disperser power (kw) Speed (rpm)
15 1.5 0~95 0~35 1.5 0~1400
35 2.2 0~80 0~29 3 0~1400
50 4 0~95 0~29 5.5 0~1400
100 5.5 0~90 0~65 11 0~1400
150 11 0~70 0~40 18.5 0~1400
200 15 0~70 0~40 22 0~1400
350 18.5 0~65 0~29 22 0~1400
500 30 0~50 0~30 37 0~1400
700 37 0~50 0~30 45 0~1400
1000 45 0~45 0~30 55 0~1400
1500 55 0~40 0~25 90 0~1400

 

Applications of planetary disperser mixer

  • Chemicals: adhesive, sealant, lithium battery, polyester, synthetic fiber, shoe cream
  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste
  • Pharmaceuticals: ointment, dental composite, syrup, injection
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi

Options of planetary power mixer

  • One disperser or no disperser designs available
  • Delta, Schneider or Siemens PLC for automation of mixing, dispersing, kneading, homogenizing, vacuum, transferring, heating and cooling etc
  • Hydraulic discharging compressor system for finished product transfer
  • Pressure vessel design for different steam pressure
  • SIP is available upon request
  • Different power supply acceptable

Videos of planetary disperser mixer machine

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    369 Shenhua Avenue, Jinhu 211600, Jiangsu, China
    Tel: +86-517-8689 5589
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    Email: info@ginhong.com