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SZ Vacuum Triple Shaft Mixer without Hydraulics

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Multi Shaft Mixer

SZ vacuum three shaft mixer without hydraulics, also called three shaft mixer, is a multi shaft mixer machine for the production of viscous paste and suspensions in the cosmetic, pharmaceutical, food and chemical industries. It's the fixed cover version of SZ vacuum triple shaft mixer.

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  • General Details
  • Features & Specifications
  • Applications & Options
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What is vacuum three shaft mixer without hydraulics?

SZ vacuum three shaft mixer without hydraulics, also called three shaft mixer, is a multi functional mixer for the production of viscous paste and suspensions in the cosmetic, pharmaceutical, food and chemical industries. It’s the fixed cover version of SZ vacuum triple shaft mixer.

What is vacuum three shaft mixer without hydraulics made of?

SZ vacuum three shaft mixer is generally made of vacuum mixing tank, vacuum system, heating and cooling system, temperature control system, electrical control panel etc.

The mixing tank combines in a single vessel one low speed anchor agitator and two high speed dispersers or top entry batch homogenizers or combination of disperser and homogenizer.

Normally, this agitator is top installed at the center of the vessel for slow speed mixing and the high speed dispersers or top entry batch homogenizers are installed in the room between the shaft and outside wings of the anchor mixer.

How does vacuum three shaft mixer machine without hydraulics work?

During the mixing operation, the anchor agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the vessel wall and move upwards so they won’t always stick to the wall and burn.

The high speed dispersers are driven by ABB or Siemens motor and rotate at the speed of 1400rpm producing strong high shear force. The dispersers are even capable of shearing rubber chips etc rapidly to shorten the dissolving time significantly.

Dispersers are also replaceable with batch mixers for dissolving, homogenizing, and emulsifying.

Due to the two opposite forces by anchor agitator and dispersers or homogenizers, the paste rolls over the vessel from top to bottom and back to top repeatedly. When the toothpaste is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

Water ring type vacuum pump (–0.09Mpa) is powerful to pull out the bubbles generated during mixing, dispersing, emulsifying and homogenizing. It also helps transfer the ingredients from the pre-mixing tanks to the main three shaft mixer. The powders are also sucked by vacuum to avoid dust.

Key features of vacuum three shaft mixer without hydraulics

  • Complete process of mixing, dissolving, dispersing, emulsifying, homogenizing, heating and cooling in one unit
  • Working capacity from 200L to 10000L
  • Suitable for paste and emulsions above 100,000cps viscosity
  • Strong dispersion by top mounted dispersers
  • Strong homogenization by top entry batch homogenizer
  • Outer frame agitator has triangle design for enhanced mixing
  • Variable speed for agitator and disperser or homogenizer
  • Double jackets for heating and cooling
  • Different jacket designs available for steam and electric heating
  • Double temperature probes and controllers for electrical heating in vacuum mixing tank
  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients
  • All contact parts are made of SS304/316L and mirror polished
  • The specifications of the vacuum three shaft blender comply with cGMP regulations
  • Push buttons control panel for easy operation
  • Power supply of 380V, 50Hz, 3 Phase

Technical specifications of vacuum three shaft mixer without hydraulics

Working
capacity (L)
Agitator
power (kw)
Speed (rpm) Homogenizer
power (kw)
Speed (rpm) Disperser
power (kw)
Speed (rpm)
200 1.5 0~50 4 0~3000 4 0~1400
500 4 0~50 7.5 0~3000 7.5 0~1400
750 5.5 0~50 11 0~3000 11 0~1400
1000 5.5 0~50 15 0~3000 15 0~1400
2000 7.5 0~50 18.5 0~3000 18.5 0~1400
3000 11 0~50 30 0~3000 30 0~1400
5000 15 0~50 37 0~3000 37 0~1400

 

Applications of vacuum three shaft mixer without hydraulics

  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste
  • Pharmaceuticals: ointment, dental composite, syrup, injection
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi
  • Chemicals: polyester, synthetic fiber, sealant, paint, coating, ink

Options of vacuum three shaft mixer without hydraulics

  • Different mixing functions can be set up to provide optimum multiple mixing, dispersing, emulsifying and homogenizing of various materials over a wide range of viscosities
  • Oil hydraulic lifting system for easy cleaning and maintenance
  • High speed dispersers or top entry batch homogenizers according to different requirements
  • Cold mixing design is available
  • Working platform for one or more vacuum three shaft mixers
  • Delta, Schneider or Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling etc
  • Mettler-Toledo load cells
  • Pressure vessel design for different steam pressure
  • Spray ball can be equipped to connect to customer’s CIP system
  • SIP is available upon request
  • Explosion proof motors and electrics
  • Different power supply acceptable

Videos of vacuum three shaft mixer machine without hydraulics

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    Jinhu Ginhong Machinery Co., Ltd
    369 Shenhua Avenue, Jinhu 211600, Jiangsu, China
    Tel: +86-517-8689 5589
    Fax: +86-517-8696 5589
    Email: info@ginhong.com