An Industrial Mixer & Blender Manufacturer.

Multi Shaft Mixer

» Products » Multi Shaft Mixer

LZ Open Dual Shaft Mixer without Hydraulics

CATEGORY AND TAGS:
Multi Shaft Mixer

LZ open dual shaft mixer without hydraulics, also called dual shaft mixer, is a multi shaft mixer machine for the production of viscous pastes and suspensions in the cosmetic, pharmaceutical, food and chemical industries. It’s quite suitable for making different pastes in chemical industry.

enquiry
  • General Details
  • Features & Specifications
  • Applications & Options
  • Videos

What is open dual shaft mixer without hydraulics?

LZ open dual shaft mixer without hydraulics, also called dual shaft mixer, is a multi functional mixer machine for the production of viscous pastes and suspensions in the cosmetic, pharmaceutical, food and chemical industries. It’s quite suitable for making different pastes in chemical industry.

What is open dual shaft mixer without hydraulics made of?

LZ open dual shaft mixer is generally made of vacuum mixing tank, vacuum system, hydraulic lifting system, heating and cooling system, temperature control system, electrical control panel etc.

The mixing tank combines in a single vessel one low speed anchor agitator and one high speed dispersers or batch mixers or combination of disperser and homogenizer.

Normally, this agitator is top installed at the center of the vessel for slow speed mixing and the high speed dispersers or top entry batch homogenizers are installed in the room between the shaft and outside wings of the anchor mixer.

How does open dual shaft mixer machine without hydraulics work?

During the mixing operation, the anchor agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the vessel wall and move upwards so they won’t always stick to the wall and burn.

The high speed disperser is driven by ABB or Siemens motor and rotates at the speed of 1400rpm producing strong high shear force. The disperser is even capable of shearing rubber chips, etc rapidly to shorten the dissolving time significantly.

Disperser is also replaceable with batch homogenizer for dissolving, homogenizing, and emulsifying.

Due to the two opposite forces by anchor agitator and disperser, the paste rolls over the vessel from top to bottom and back to top repeatedly. When the paste is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

Key features of open dual shaft mixer with hydraulics

  • Complete process of mixing, dissolving, dispersing, emulsifying, homogenizing, heating and cooling in one unit
  • Working capacity from 200L to 10000L
  • Suitable for paste and emulsions above 100,000cps viscosity
  • Strong dispersion by top mounted high speed disperser
  • Strong homogenization by top entry batch homogenizer
  • Outer frame agitator has triangle design for enhanced mixing
  • Variable speed for agitator and disperser or homogenizer
  • Double jackets for heating and cooling
  • Different jacket designs available for steam and electric heating
  • Double temperature probes and controllers for electrical heating in mixing tank
  • All contact parts are made of SS304/316L and mirror polished
  • The specifications of the closed dual shaft mixer comply with cGMP regulations
  • Push buttons control panel for easy operation
  • Power supply of 380V, 50Hz, 3 Phase

Technical specifications of open dual shaft mixer with hydraulics

Working capacity (L)Agitator power (kw)Speed (rpm)Homogenizer/Disperser power (kw)Speed (rpm)
2001.50~5040~3000/1400
50040~507.50~3000/1400
7505.50~50110~3000/1400
10005.50~50150~3000/1400
20007.50~5018.50~3000/1400
3000110~50300~3000/1400
5000150~50370~3000/1400

 

Applications of open dual shaft mixer without hydraulics

  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste
  • Pharmaceuticals: ointment, dental composite, syrup, injection
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi
  • Chemicals: polyester, synthetic fiber, shoe cream

Options of open dual shaft mixer without hydraulics

  • Different mixing functions can be set up to provide optimum multiple mixing, dispersing, emulsifying and homogenizing of various materials over a wide range of viscosities
  • High speed disperser or top entry batch homogenizer according to different requirements
  • Oil hydraulic lifting system for easy cleaning and maintenance
  • Closed cover design for sanitary purpose
  • Cold mixing design is available
  • Platform for one or more closed dual shaft mixers
  • Siemens PLC for automation of mixing, dispersing, emulsifying, homogenizing, vacuum, transferring, heating and cooling etc
  • Mettler-Toledo load cells
  • Pressure vessel design for different steam pressure
  • Spray ball can be equipped to connect to customer’s CIP system
  • SIP is available upon request
  • Explosion proof motors and electrics
  • Different power supply acceptable

Videos of open dual shaft mixer machine without hydraulics

Enquiry Form

Name:
*
Email:
*
Message:

Verification:
5 + 6 = ?

You May Also Like