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High Shear Mixer

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JX Lab Batch Homogenizer

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High Shear Mixer

JX lab high shear mixer, also called lab mixer, is a high shear mixer used in laboratory to make small quantity viscous cream and emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s the mini version of standard JX high shear batch homogenizer.

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  • General Details
  • Features & Specifications
  • Applications & Options
  • Videos

What is lab high shear mixer?

JX lab high shear mixer, also called lab mixer, is a high shear mixer used in laboratory to make small quantity viscous cream and emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s the mini version of standard JX high shear batch homogenizer.

What is laboratory high shear mixer made of?

JX lab batch homogenizer is usually made one set of rotor and stator, pneumatic or hydraulic lifting system, portable stand, transmission part and motor etc.

How does high shear lab mixer work?

Due to the pneumatic or hydraulic lifting system, the batch mixer is lifted to its top point so that a portable manufacturing tank can be moved below the mixer. After the tank is fixed by the two brackets around the side, the mixer is brought down inside the tank.

The rotor is driven by ABB or Siemens motor and rotates at the speed of 3000rpm causing strong centrifugal force. The product is sucked from both top and bottom of the rotor into the high shear zone.

The strong centrifugal force drives the product to the narrow gap between the rotor and stator. The product is pressed and crushed by the centrifugal force and then got dispersed, homogenized and emulsified preliminary.

Meanwhile, the rotor produces a linear velocity up to 15~40m/s along the tangent. The product goes through the gap between rotor and stator and is dispersed, high sheared, emulsified and homogenized. Then it jets out from the openings of the stator.

The product jets out from the batch mixer and then goes circulated inside the manufacturing tank. After several circulations, it’s completely high sheared, dispersed, emulsified and homogenized.

Key features of lab high shear mixer

  • Complete process of dispersing, high shearing, emulsifying and homogenizing
  • Working capacity from 0.37kw to 0.75kw
  • Suitable for cream and emulsions of 20,000~80,000cps viscosity
  • Suitable for batch process with high efficiency
  • Pneumatic or hydraulic lifting system for easy cleaning and maintenance
  • Work with different mixing tanks
  • All contact parts are made of SS304/316L and mirror polished
  • The specifications of the top entry batch mixer comply with cGMP regulations
  • Power supply of 220V, 50Hz, single phase

Technical specifications of high shear laboratory mixer

ModelMotor power (kw)Speed (rpm)Handling Capacity (L)
JX-0.370.370~60000.5~5
JX-0.750.750~60005~15

 

Applications of lab high shear mixer

  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel
  • Pharmaceuticals: ointment, dental composite, syrup, injection
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi
  • Chemicals: polyester, synthetic fiber, shoe cream

Options of high shear laboratory mixer

  • Different combinations of batch mixer, agitator, high speed disperser and inline mixer for different mixing processes
  • Atmospheric or vacuum design available for different applications
  • Interchangeable work heads and screens of slotted and holed designs
  • Circular and rectangular flange designs for mounting on the vessel
  • Different pneumatic, hydraulic and electrical lifting devices for lifting the batch mixer for exchangeable tanks
  • Adjustable brackets for holding the manufacturing tank tightly
  • Control panel with variable speed drive for adjusting mixing speed
  • Explosion proof motors and electrics
  • Different power supply acceptable

Videos of lab high shear mixer homogenizer emulsifier

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