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High Shear Mixer

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ZX Inline Homogenizer

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High Shear Mixer

ZX inline high shear pump, also called inline mixer, is a high shear mixer for the manufacturing of viscous cream, lotion and other emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s the heart of our RB vacuum emulsifier mixer and is suitable for continuous mixing.

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What is inline high shear pump?

ZX inline high shear pump, also called inline mixer, is a high shear mixer for the manufacturing of viscous cream, lotion and other emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s the heart of our RB vacuum emulsifier mixer and is suitable for continuous mixing.

What is inline high shear pump made of?

ZX high shear inline mixer is usually made of one set of rotor and stator, mechanic seal, transmission part and motor etc. The body of the in line mixer is mounted on a stainless steel base. An inlet and outlet ports are used to connect to the manufacturing vessel for circulation. A drain port is opened at the bottom of the chamber for cleaning purpose.

How does high shear inline mixer work?

The rotor of the in line mixer is driven by ABB or Siemens motor and rotates at the speed of 3000rpm causing strong centrifugal force. The raw materials are sucked from the inlet of the stator into the high shear mixing chamber.

The strong centrifugal force drives the product to the narrow gap between the rotor and stator. The product is pressed and crushed by the centrifugal force and then got dispersed, homogenized and emulsified preliminary.

Meanwhile, the rotor produces a linear velocity up to 15~40m/s along the tangent. The product goes through the gap between rotor and stator and is dispersed, high sheared, emulsified and homogenized. Then it jets out from the outlet of the high shear mixing chamber.

Because the high shear in line mixer is usually mounted with a mixing tank by circulation pipes, the product is sucked from the bottom of the tank, jets out from the pipe and then goes back into the tank. After several circulations, it’s completely high sheared, dispersed, emulsified and homogenized.

Key features of inline high shear pump

  • Complete process of dispersing, high shearing, emulsifying and homogenizing
  • Flow rate by water from 1.5m³/h to 110m³/h
  • Suitable for making cream, lotion, ointment and other emulsions of 5,000~100,000cps viscosity
  • Suitable for continuous mixing process of large quantity with high efficiency
  • High shear inline mixer with circulation pipes to the mixing tank for even homogenization
  • Products can’t bypass the precision rotor and stator workhead
  • The self-pumping in line high shear mixer also works as a transfer pump for discharging finished product
  • Cooling system for the mechanic seal for longer high shear mixing time
  • Work with different manufacturing vessels
  • All Ginhong inline high shear mixers are designed for CIP and SIP
  • All contact parts are made of SS316L/304
  • Sanitary clamp connections for inlet and outlet ports
  • The specifications of the inline continuous mixer comply with cGMP regulations
  • Power supply of 380V, 50Hz, 3 Phase

Technical specifications of high shear inline mixer

ModelMotor power (kw)Speed (rpm)Flow rate by water (m³/h)Inlet/Outlet (DN)
ZX-2.22.23000240/32
ZX-443000440/32
ZX-7.57.53000840/32
ZX-111130001250/40
ZX-151530001865/50
ZX-222230002565/50
ZX-303030003565/50
ZX-373730004080/65
ZX-454530005080/65
ZX-5555300075100/80
ZX-7575300090100/80
ZX-90903000110125/100
ZX-1321323000130125/100

 

Applications of inline high shear pump

  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel, toothpaste
  • Pharmaceuticals: ointment, dental composite, syrup, injection
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi
  • Chemicals: polyester, synthetic fiber, shoe cream

Options of high shear inline mixer

  • Different combinations of inline high shear mixer, agitator, high speed disperser and batch mixer for different processes
  • Interchangeable work heads and screens of slotted and holed designs
  • Portable inline mixer with castor wheels and handrail
  • Feeding hopper for adding powders and liquids
  • Control panel with frequency inverter for adjusting mixing speed
  • Explosion proof motors and electrics
  • Different power supply acceptable

Videos of inline high shear pump mixer

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