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JX Batch Homogenizer

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High Shear Mixer

JX batch high shear homogenizer, also called batch mixer, is a top entry high shear mixer for the production of viscous cream and emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s usually used in a multi shaft mixer for homogenization.

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  • General Details
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  • Applications & Options
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What is high shear batch homogenizer?

JX batch homogenizer, also called batch mixer, is a top entry high shear mixer for the production of viscous cream and emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s usually used in a multi shaft mixer for homogenization.

What is high shear batch mixer made of?

JX top entry batch mixer is usually made one set of rotor and stator, pneumatic or hydraulic lifting system, portable stand, transmission part and motor etc.

How does high shear batch homogeniser work?

Due to the pneumatic or hydraulic lifting system, the batch mixer is lifted to its top point so that a portable manufacturing tank can be moved below the mixer. After the tank is fixed by the two brackets around the side, the mixer is brought down inside the tank.

The rotor is driven by ABB or Siemens motor and rotates at the speed of 3000rpm causing strong centrifugal force. The product is sucked from both top and bottom of the rotor into the high shear zone.

The strong centrifugal force drives the product to the narrow gap between the rotor and stator. The product is pressed and crushed by the centrifugal force and then got dispersed, homogenized and emulsified preliminary.

Meanwhile, the rotor produces a linear velocity up to 15~40m/s along the tangent. The product goes through the gap between rotor and stator and is dispersed, high sheared, emulsified and homogenized. Then it jets out from the openings of the stator.

The product jets out from the batch mixer and then goes circulated inside the manufacturing tank. After several circulations, it’s completely high sheared, dispersed, emulsified and homogenized.

Key features of high shear batch homogenizer

  • Complete process of dispersing, high shearing, emulsifying and homogenizing
  • Working capacity from 1.5kw to 75kw
  • Suitable for cream and emulsions of 20,000~80,000cps viscosity
  • Suitable for batch process with high efficiency
  • Pneumatic or hydraulic lifting system for easy cleaning and maintenance
  • Work with different mixing tanks
  • All contact parts are made of SS304/316L and mirror polished
  • The specifications of the top entry batch mixer comply with cGMP regulations
  • Power supply of 380V, 50Hz, 3 Phase

Technical specifications of high shear batch mixer

ModelMotor power (kw)Speed (rpm)Handling Capacity (L)
JX-2.22.230005~50
JX-443000100~300
JX-7.57.53000200~800
JX-11113000300~1000
JX-15153000300~1000
JX-22223000800~2000
JX-303030001000~3000
JX-373730001500~5000
JX-555530002000~8000
JX-757530003000~10000

 

Applications of high shear batch homogeniser

  • Cosmetics & Toiletries: cream, lotion, wax, mascara, gel
  • Pharmaceuticals: ointment, dental composite, syrup, injection
  • Food: mayonnaise, dressing, jam, butter, margarine, wasabi
  • Chemicals: polyester, synthetic fiber, shoe cream

Options of high shear batch mixer

  • Different combinations of batch mixer, agitator, high speed disperser and inline mixer for different mixing processes
  • Atmospheric or vacuum design available for different applications
  • Interchangeable work heads and screens of slotted and holed designs
  • Circular and rectangular flange designs for mounting on the vessel
  • Different pneumatic, hydraulic and electrical lifting devices for lifting the batch mixer for exchangeable tanks
  • Adjustable brackets for holding the manufacturing tank tightly
  • Control panel with variable speed drive for adjusting mixing speed
  • Explosion proof motors and electrics
  • Different power supply acceptable

Videos of high shear batch homogenizer

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