YX Vacuum Mixing Tank

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vacuum mixing tank

General details of YX series of vacuum mixing tank

What is vacuum mixing kettle?

YX vacuum mixing tank, also called stainless steel mixing kettle, is one of the industrial mixing machines for the manufacture of low-viscosity preparations and fluid in the cosmetics, pharmaceuticals, food and chemicals industries. It has very similar design as YX closed mixing tank except for the thickness of stainless steel and vacuum system.

What is vacuum mixer kettle made of?

YX vacuum mixing tank is usually made of mixing tank, vacuum system, heating and cooling system, temperature control system, electrical control panel etc.

The mixing tank is usually composed of an anchor agitator mounted from the top cover. Two or more baffles depending on the tank size are attached to the inside wall.

The vacuum system includes a water ring type vacuum pump, one water tank and one baffle filter tank.

How does vacuum mix kettle work?

During the mixing operation, the anchor agitator rotates clockwise slowly driving the materials move along the wall. When the liquid meets the baffles, some change the moving direction and some pass the baffles from around.

The left part of the anchor mixer moves the liquid upwards and the right part moves it downwards. Because of the two opposite forces by the agitator, the liquid rolls over the vessel from top to bottom and back to top repeatedly. When the liquid is completely mixed and blended, the heat from the jacket is quickly transferred to every part through the inside wall.

Water ring type vacuum pump (–0.09Mpa) is powerful to pull out the bubbles generated during mixing and dissolving. It also helps transfer the ingredients from the oil and water phase tanks to the main emulsifying mixer. The small quantity powders are also sucked by vacuum to avoid dust.

Key features of vacuum stainless steel mixing kettles

  • Complete process of dissolving, mixing, heating and cooling in one unit
  • Working capacity from 100L to 50000L
  • Suitable for shampoo and preparations below 10,000cps viscosity
  • Variable speed for agitator
  • Double jackets for heating and cooling
  • Different jacket designs available for steam and electric heating
  • Double temperature probes and controllers for electrical heating in mixer tank
  • Vacuum system to take out the air bubbles during mixing and to transfer the ingredients
  • All contact parts are made of SS304/316L and mirror polished
  • Three or four supporting legs
  • The specifications of the mixing tank comply with cGMP regulations
  • Push buttons control panel for easy operation
  • Power supply of 380V, 50Hz, 3 Phase

Applications of vacuum mixer kettle

  • Cosmetics & Toiletries: shampoo, conditioner, preparation, shower gel, vaseline, air freshener
  • Pharmaceuticals: syrup, injection, eye drop, gelatin
  • Food: juice, beverage, milk
  • Chemicals: paint, coating, ink

Options of vacuum mix kettle

  • Contra mixing design or other slow agitator and impeller designs available
  • Extra high speed disperser or batch homogenizer mounted from top or bottom to help dissolve, disperse, emulsify and homogenize
  • Cold mixing design is available
  • Platform for one or more vacuum mixing tanks
  • Delta, Panasonic or Siemens PLC for automation of mixing, dissolving, transferring, heating and cooling etc
  • Mettler-Toledo load cells
  • Pressure vessel design for different steam pressure
  • Spray ball can be equipped to connect to customer’s CIP system
  • SIP is available upon request
  • Explosion proof motors and electrics
  • Different power supply acceptable

Videos of vacuum mixing kettle

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