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Emulsifying machine promotes total blending of components

November 25, 2013

Emulsifying machine is a vital tool in achieving emulsification, which is the mixing of two or more fluids that are difficult to blend. Actually, emulsifying process is focused on the total dispersion of any discontinuous phase into fine droplets.

Popular equipment for performing emulsifying tasks is the rotor-stator machine. It has a special mixing head that performs specific combinations of high speed expanding and shearing forces. Consequently, it works to create very tiny droplets as an end result. This machine also engages in high turbulence that contributes to the fast transfer of emulsifier molecules onto newly-formed surfaces.

Emulsions are everywhere

Emulsions are so common that they can be found in all products or as a product itself. Medicinal ointments, milk, cosmetic items, dressings, and mayonnaise are all popular examples of emulsions.

The process of emulsification can be visualized clearly just by observing the mixing of water with fat or oil. How is oil and water mixed? In fact, it is difficult to do so. Even after the mixer has stirred the two materials for a long time, the oil separates from the water and goes up the surface once again. In order to mix well, the presence of necessary energy input is not only vital, but emulsifying technology as well.

Stabilized by emulsifier

Emulsifiers and emulsifying machines help to stabilize emulsions. A popular emulsifier is the tenside, which is blended into one of the few phases prior to emulsifying. A typical emulsifier is one part hydrophilic or water-loving, and another part lipophilic or fat-loving.

One side of the molecule of emulsifier bonds with water and another side bonds with oil. During this procedure, the emulsifier is able to stabilize the created droplets, with the result being a counteraction of the potential separation of emulsion. In fact, many advanced and innovative mixing methods for emulsification have been developed in order to produce different types of emulsions.

Emulsifying during recirculation phases

An advanced emulsifying method ensures the necessary level of reduction, one that is meant to adapt to a particular individual application. Emulsifying with the use of the latest machines now guarantees the distribution of tight particle sizes as well as the stability in the long term of created emulsions.

Power efficient machines

Modern inline mixing machines for emulsification are known to be highly efficient in the use of energy. Power that’s directed to the necessary actions is focused onto a small working area, while maximizing its full effect on production. It means that any high energy input is realized when emulsifying is done using such inline machines. This is apart from the fact that power is optimally utilized.

Fortunately, industries in need of an emulsifying machine may opt for one that can exactly meets their mixing and emulsifying requirements. Most companies and manufacturers now use high quality and effective dispersing and blending machines that have the capacity for efficient blending processes. The popular emulsifying machine among users is one that can perform a number of actions, like pre-mixing, emulsifier and additive feeding, and breaking up of droplets.

emulsifying machine

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